Durston 1039 Agile C165mm Combo Rolling Mill With Reduction Gear - 128.121C165

Durston 1039 Agile C165mm Combo Rolling Mill With Reduction Gear - 128.121C165

The Durston Agile C165mm Combination Rolling Mill brings serious capacity to the bench in a thoughtfully streamlined package. At 165 mm wide, this mill handles both sheet and wire reduction with ease, featuring a combination roller design that includes flat sheet surfaces, square wire grooves, and half-round profiles all in one unit.

In place of a heavy cast handwheel, the Agile line uses a traditional T-bar for roll opening adjustment — a

practical design choice that reduces weight and cost without compromising performance. Unlike the DRM line, this mill does not include outside half-round extension rollers. The rolls are induction hardened to 64 HRC to a depth of 6 mm, delivering long-term durability under demanding studio and production use. Bearings are self-lubricating and maintenance-free.

The heavy-duty 5-to-1 reduction gearbox is a standout feature, making it significantly easier to turn the rolls under load. Behind the gear cover, two specially formed gears contribute to exceptionally smooth rolling action. A protective guard surrounds the top gears for added safety during operation.

The wire grooves in this mill use what Durston calls a traditional wire groove — a six-sided irregular hexagon profile (sometimes called a diamond or square groove) that is structurally strong, straightforward to produce, and compatible with a wide range of drawplate profiles. These grooves are designed for reducing wire diameter so you can produce various shaped wire profiles using drawplates and are generally not intended for producing finished product directly.

Features

• 165 mm wide combination roller handles sheet, square wire, and half-round profiles
• Rolls induction hardened to 64 HRC to a depth of 6 mm for long-term durability
• 5-to-1 reduction gearbox makes rolling under load significantly easier
• Two specially formed gears behind the cover for smooth rolling action
• Traditional T-bar roll opening adjustment — lighter weight than cast handwheel designs
• Self-lubricating, maintenance-free bearings
• Protective safety guard around top gears
• 11 square wire grooves ranging from 8 mm down to 1 mm
• Half-round grooves in 6, 5, 4, 3, and 2 mm sizes

Specifications

What our Experts Think

• Large 165mm Rolling Capacity
  Offers an extra-wide working area, ideal for handling larger sheet metal projects and increasing productivity in professional workshops.
• Versatile Combo Rolling Design
  Combines flat rolling with multiple square and half-round grooves—perfect for both sheet reduction and wire shaping in one machine.
• 5:1 Reduction Gearbox Advantage
  Built-in reduction gear system significantly reduces effort, delivering smoother, more controlled rolling with less strain on the user.
• Durston Precision Engineering
  Induction-hardened rolls (up to 64 RC) ensure superior durability, precision, and a consistently high-quality finish over years of use.
• Maintenance-Free Performance
  Self-lubricating bearings and robust internal components minimize upkeep while maintaining smooth, reliable operation.
• Efficient T-Bar Adjustment System
  Simplified adjustment mechanism allows faster setup and easier control compared to traditional handwheel systems.
• Built for Professional Studios
  Heavy-duty construction and high capacity make it ideal for jewelers, silversmiths, and production environments requiring consistent output.
• Long-Term Investment Tool
  Designed for longevity with industrial-grade materials and in-house manufacturing quality control, ensuring dependable performance over time.

Q&A

Q: What is the Durston 1039 Agile C165mm Combo Rolling Mill?
A: It’s a professional manual combination rolling mill with a 165mm roller width, designed for both sheet and wire rolling in jewelry making and metalworking.

Q: What types of work can this rolling mill handle?
A: It can roll metal sheets (up to ~6mm thickness) and shape wire using 11 square grooves and multiple half-round profiles, making it ideal for goldsmithing and silversmithing.

Q: What are the key features of this model?
A: Key features include a 5:1 reduction gearbox, 165mm wide rollers, 85mm flat rolling area, and induction-hardened rolls (64 RC) for long-lasting performance.

Q: What does the reduction gear do?
A: The 5:1 reduction gearbox makes rolling significantly easier by reducing effort—requiring more handle turns but delivering greater force and control.

Q: Does this model include side extension rollers?
A: No, the Agile C165 does not include side extension rollers, focusing instead on built-in combination grooves for versatility.

Q: What materials can be used with this rolling mill?
A: Suitable for gold, silver, copper, and other non-ferrous metals commonly used in jewelry production.

Q: How durable is the Durston Agile C165?
A: It features induction-hardened rolls and maintenance-free bearings, designed for lifetime use with consistent precision.

Q: What makes the Agile series different from other Durston mills?
A: The Agile series uses a T-bar adjustment system instead of a handwheel and offers a more cost-effective design while maintaining Durston’s core performance.

Q: Is this rolling mill suitable for professional use?
A: Yes, it’s built for serious hobbyists and professional jewelers who need a reliable, high-capacity rolling mill.

Q: What are the dimensions and weight?
A: Approx. 39–43 kg weight with compact dimensions, providing stability while fitting into most workshop setups.

Maintenance Tips

• Keep rollers clean & protected – Wipe the 165mm combination rollers after every use and apply a thin coat of light oil (e.g., 3-in-1) to prevent rust and surface damage.
• Avoid touching roller surfaces – Oils and acids from hands can cause corrosion and marking on the induction-hardened (64 RC) rolls.
• Use proper lubrication on gears – Apply standard gear grease (lithium-based preferred) to maintain smooth operation of the 5:1 reduction gearbox, ensuring effortless rolling.
• Do not overload capacity – Stay within ~6mm sheet and ~8mm wire limits to prevent strain on the gearbox and roller misalignment.
• Keep material clean & dry – Always roll clean, dry, annealed metal to avoid roller contamination and uneven results.
• Check roller alignment regularly – Ensure even contact across the full 165mm width to maintain precision and avoid long-term wear issues.
• Cover when not in use – Protect from dust and humidity; covered storage prevents rust and contamination buildup on the rolls.
• Secure mounting for stability – Bolt the mill to a solid bench or stand to handle its heavy-duty load (~40kg+) and reduce vibration.
• Clean grooves & half-rounds – Keep the 11 square grooves and half-round channels debris-free for consistent wire shaping and professional results.