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Miller Welding 1022110 G2160BNC 125 Ton Wide Body Sling Shackle - Reconditioned - 1022110

Miller Welding 1022110 G2160BNC 125 Ton Wide Body Sling Shackle - Reconditioned - 1022110

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Miller Welding 1022110 G2160BNC 125 Ton Wide Body Sling Shackle  - Reconditioned - 1022110

Increase in shackle bow radius provides minimum 58% gain in sling bearing surface and eliminates need for a thimble

Increases usable sling strength a minimum of 15% and greatly improves life of wire rope slings

Can be used to connect synthetic web slings, synthetic round slings or wire rope slings

All sizes Quenched & Tempered for maximum strength

Forged alloy steel from 75 through 300 metric tons

Proof tested as follows:

75 metric tons and 200-300 metric tons: 2 x WLL

125 metric tons: 1.6 x WLL

All ratings are in metric tons, embossed on side of bow

G-2160E, (75t and larger), bows are furnished Dimetcoted, and pins are Dimetcoted, then painted red

Shackles are RFID equipped

Approved for use at -40° C (-40° F) to 204 degrees C (400° F)

Bow and bolt are certified to meet Charpy impact testing of 42 Joules (31 ft-lb) min. avg. at -20° C (-4 degrees F)

All 2160E shackles are individually proof tested and magnetic particle inspected; Crosby certification available at time of order

Shackles requiring ABS, Lloyds and other certifications are available upon special request and must be specified at time of order

Shackles have DNV Type Approval to Rules for Certification of Lifting Appliances, and are produced in accordance with DNV MSA requirements; databook is provided that includes required documents:

Serialization / Identification

Material Testing (physical / chemical / Charpy)

Proof Testing

Look for the Red Pin... the mark of genuine Crosby quality

Specifications

MPN: 1021509

Model: G-2160E

Size: 6.8"

Type: Wide Body

Material: Alloy Steel

WLL (tons): 125

WLL (lbs): 275,000

Safety Factor: 5:1

Overall Length: 23.00"

Overall Width: 15.47"

Throat Opening: 5.12"

Pin Diameter" 3.15"

Approx. Weight (lbs): 190

What our Experts Think
  • Portable MIG wire feed system – The Miller 12VS X-Treme Suitcase Feeder is designed for on-site MIG welding flexibility, allowing operators to weld farther from the power source.
  • Rugged suitcase-style design – Compact, enclosed housing protects internal components, making it ideal for harsh field and industrial environments.
  • Stable wire feed performance – Precision drive system ensures smooth, consistent wire delivery, reducing burnbacks and improving arc stability.
  • Extended reach capability – Enables long-distance welding setups with reduced need for repositioning heavy power sources.
  • Versatile MIG compatibility – Supports a range of wire types and diameters for fabrication, repair, and structural welding applications.
  • Jobsite productivity boost – Improves mobility and workflow efficiency for pipeline, construction, and maintenance welding crews.
  • Durable contractor-grade build – Engineered for repeated transport and demanding use while maintaining reliable feeding performance.
  • Reconditioned value advantage – Factory-refurbished unit delivers professional Miller wire feeding performance at a reduced cost, ideal for expanding welding system capability.

Q&A

Q: What is the Miller 12VS X-Treme Portable Suitcase MIG Wire Feeder?
A: It is a compact, portable wire feed unit (“suitcase feeder”) designed to deliver MIG or Flux-Cored wire in field welding applications.

Q: What is it used for?
A: It is used by welders to perform on-site MIG/FCAW welding when paired with a compatible constant voltage (CV) power source.

Q: Why is it called a “suitcase” feeder?
A: Because it is compact, enclosed, and portable, with a handle and rugged case for easy transport to job sites.

Q: What welding processes does it support?
A: It supports MIG (GMAW) and Flux-Cored (FCAW) welding processes.

Q: What is the benefit of a remote wire feeder?
A: It allows the wire drive system to be placed near the weld area, reducing cable length issues and improving arc stability in field conditions.

Q: Is it portable?
A: Yes. It is designed specifically for field portability and rugged jobsite use.

Q: What type of power source does it require?
A: It must be connected to a compatible Miller constant voltage welding power source.

Q: What are the key features?
A: Key features include durable casing, adjustable wire feed speed, compatibility with multiple wire sizes, and reliable feed performance.

Q: What industries use it?
A: It is used in construction, pipeline welding, structural steel fabrication, shipbuilding, and maintenance work.

Q: What does “reconditioned” mean?
A: It means the unit has been previously used, inspected, tested, and restored to working condition, though cosmetic wear may be present.

Q: Why use a suitcase feeder instead of a built-in feeder?
A: It improves mobility, allows welding at distance from the power source, and is ideal for large or hard-to-reach job sites.

Maintenance Tips
  • Inspect drive rolls, liner, and inlet guide regularly for wear, debris buildup, or misalignment.
  • Keep wire pathway clean to ensure smooth feeding and prevent birdnesting or slipping.
  • Check drive motor and gearbox operation for smooth, consistent wire feed speed.
  • Ensure all electrical connections and control cables are secure and free from damage.
  • Clean interior components periodically using dry compressed air; avoid moisture exposure.
  • Inspect tension settings and adjust properly for wire type and diameter used.
  • Verify spool hub rotates freely and securely holds wire spools without wobble.
  • Store in a dry, dust-free environment and protect from impact during transport to maintain feeder accuracy and reliability.